CNC Machining

At Merlin, we specialize in precision CNC machining to bring your concepts to life with unmatched accuracy. Utilizing state-of-the-art equipment, we offer multi-axis machining, tight tolerances, and a variety of material capabilities, including metals and plastics. Our CNC machining services are ideal for prototyping, small-batch production, and complex part manufacturing across industries. Trust us for consistent quality, fast turnaround times, and cost-effective solutions tailored to your needs.

Front Panel RF Walls

Size : 101x42x10
Material : Aluminium 60601 T6

Overtube Colling Radar

Size : 463x134x82
Material : 42CrMO4

Stiffner

Size : 25x25x300
Material : Aluminium 2014A T6511

Sensorblock, Rohteil in Aerospace

The Sensor block, Rohteil from SAFRAN is essential in the aerospace industry, providing robust and reliable housing for sensors. It ensures precise sensor alignment and protection, enhancing the accuracy and durability of avionics and other critical electronic systems.

Sensor Block

Size : 90x79x38
Material : Aluminium 60601 T6

Corrugated Plate

Size : Ø770x80
Material : Aluminium 7075 T6511

Impeller

Size : Ø650x230
Material : 17-PH

Top Lid

Size : Ø600x75
Material : Aluminium 6061 T6

Chassis

Size : 670x580x180
Material : Aluminium 6061 T6

Framework

Size : 612x560x312
Material : C45 (Steel)

RFI Heat Sinks

RFI heat sinks are essential in the aerospace industry, providing effective heat dissipation for high-power electronic components and reducing electromagnetic interference, ensuring reliable and efficient system performance.

RFI Heat Sinks

Size: 140x105x26
Material : Aluminium 60601 T6

Other Parts

The Sensor block, Rohteil from SAFRAN is essential in the aerospace industry, providing robust and reliable housing for sensors. It ensures precise sensor alignment and protection, enhancing the accuracy and durability of avionics and other critical electronic systems.

Actuator Cover

Size : Ø134x24
Material : Aluminium 60601 T6

Actuator Housing

Size : Ø131x77
Material : Delrin

Motor Mount

Size : 100x57x60
Material : Aluminium 60601 T6

Sensor Mount

Size : 195x160x97
Material : Aluminium 7075 T6511

Roller Gear Sector

Size : Ø144x36
Material : 15-5PH (Steel)

LRF Plate (L)

Size : 162x75x46
Material : Aluminium 7075 T6511

Top Mount

Size : 186x140x22
Material : Aluminium 7075 T6511

Enclosure

Size : 294x244x170
Material : Aluminium 6061 T6

Distributor Plate

Size : Ø300x25
Material : Polypropylene (PP)

FFA Mount

Size : 183x105x103
Material : Aluminium 6061 T6

Product Development

From concept to completion, Merlin provides end-to-end product development services to transform ideas into market-ready solutions. Our expert team offers design, prototyping, testing, and optimization to ensure functionality, aesthetics, and manufacturability. Whether you need a one-off prototype or a production-ready design, we deliver innovative, scalable solutions. Let’s collaborate to bring your vision to reality while ensuring performance and cost-efficiency.

mUGV​

At Merlin, we specialize in the design and manufacture of advanced Mini Unmanned Ground Vehicles (mUGVs). Our mUGVs are developed with precision and innovation, leveraging our in-house capabilities in Design for Manufacturing (DFM) and comprehensive production processes. Each mUGV is meticulously crafted to meet the highest standards of performance and reliability.

EV Chargers

Our company specializes in designing and manufacturing high-quality EV chargers using advanced injection and compression moulding tools. With a focus on precision engineering and innovation, we have successfully developed and produced over 50 tools specifically for the EV segment, with a primary focus on EV chargers.

SOLO_VAS

The SOLO_VAS project by Merlin is a testament to our expertise in the electric vehicle (EV) segment. This ambitious initiative involves the complete design and manufacturing of EVs, showcasing our ability to deliver high-quality, fully integrated electric vehicles from concept to completion.

3D Printing

Experience the power of rapid prototyping and custom manufacturing with our advanced 3D printing services. At Merlin, we leverage the latest technologies, including FDM, SLA, and SLS, to create intricate, high-quality parts in record time. From concept models to functional components, our 3D printing solutions are perfect for quick iterations, small-batch production, and reducing time-to-market. We work with a wide range of materials, ensuring flexibility and durability in every design.

Pistol Grip

Material – ABS Plastic

6 Pin Connector

Material – ABS Plastic

Rear Grommet

Material – ABS Plastic

T Grip Insert Nut

Material – ABS Plastic

T Grip Nut

Material – ABS Plastic

T Grip Insert Nut

Material – ABS Plastic

Dies & Molds

Merlin excels in the design and manufacture of high-precision dies and molds, tailored for diverse industrial applications. Whether it’s Injection Molding, Pressure Die Casting, & Compression Molding, our tools are engineered for durability, efficiency, and flawless performance. With a focus on accuracy, material optimization, and process efficiency, we help you achieve seamless production while minimizing downtime. Our expertise ensures every tool meets the highest standards of quality and reliability

Compression Moulds

Softgrip Cavity Plate

Product Material – Silicon Rubber Tool Material : Aluminium 6061 T6

Soft Grip Side Cores

Product Material – Silicon Rubber Tool Material : Aluminium 6061 T6

Part Name: Soft Gripper V2

Product Material – Silicon Rubber Tool Material: Steel (C45)

T2 Cap

Product Material – Silicon Rubber Tool Material – H13 (Steel)

Plastic Injection Moulding

CS Locking Insert, CS Holder & CS Protective Cover (Family Mould)

Product Material – PA 66 (GF-25%, FR-40%) Tool Material – H13 (Steel)

Clamp

Product Material – Silicon Rubber Tool Material : Aluminium 6061 T6

CS Terminal Guide 1

Product Material – PA 66 (GF-25%, FR-40%) Tool Material – H13 (Steel)

Terminal Case

Product Material – PA 66 (GF-25%, FR-40%) Tool Material – H13 (Steel)

Enclosure (Core Insert)

Product Material – PA 66 (GF-25%, FR-40%) Tool Material – H13 (Steel)


Where innovation knows no bounds.

Our solutions are tailored to meet the unique demands of these sectors, ensuring precision, quality, and cutting-edge innovation. Join us as we delve into a world of endless possibilities, where imagination meets engineering, and dreams take flight.

© 2024 Merlin. All rights reserved.

info@merlinaero.in​

+91 96205 97365

#71, 2nd Floor Sona Towers Millers Road
Bangalore-560052

#41A/7, Sri Nimishambha Arcade, 1st Main Road, Opp ABB, Peenya 2nd Phase, Peenya Industrial Area, Bangalore-560058